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MAXTECH Rail-Mounted Harbour Crane High-Capacity Rail-Mounted Gantry Crane for Port & Terminal Operations

With autonomous operation & AI swarm collaboration

  1. High-Capacity Rail-Mounted Harbour Crane for Ports

  2. Wide Span & Portal Clearance Design

  3. Dual Spreader & Grab Operation

  4. High-Performance & Heavy-Duty Construction

    Product Overview

    The MAXTECH Rail-Mounted Harbour Crane is a heavy-duty rail-mounted gantry crane engineered for continuous high-performance cargo handling in ports and terminals. Designed to operate on rails along the quayside, this rail-mounted harbour crane provides exceptional stability and consistent coverage for container handling, bulk material loading/unloading, and general cargo operations.

    With lifting capacities up to 50 tons under spreader and spans up to 50 meters, this rail-mounted gantry crane combines robust construction with MAX-AI intelligent technology to ensure safe, efficient operation in the most demanding port environments .

    Portal-Craneportal Crane3

    Model Ranges

    Technical Specifications (Model MRMG-40)

    Parameter

    Specification

    Max. Lifting Capacity (under spreader)

    40.5 t (20–50 t customizable) 

    Lifting Height (above rail)

    12 – 21 m (customizable) 

    Span (Rail Gauge)

    20 – 50 m (customizable) 

    Clearance Height (under portal)

    4 – 8 m 

    Hoisting Speed

    12 – 30 m/min (VFD optional) 

    Trolley Travel Speed

    40 – 100 m/min 

    Gantry Travel Speed

    40 – 120 m/min 

    Working Duty Classification

    A6 – A8 (heavy-duty, continuous operation) 

    Spreader Type

    Telescopic 20ft / 40ft / 45ft (ISO standard) 

    Grab Capacity

    Up to 45 t (depending on material density)

    Power Supply

    Cable reel (380–690V, 50/60Hz) 

    Control Mode

    Cabin control / Remote control / Optional automation

    Operating Temperature

    -20°C to +50°C (cold weather / tropical config optional) 

    Anti-sway System

    Optional – rope tension detection, swing angle feedback, automatic correction 

    Wind Protection

    Rail clamps, storm anchors, parking brakes 

    Braking System

    Electromagnetic + hydraulic brakes with fail-safe function 

    Safety Features

    Overload limiter, limit switches, emergency stop, collision sensors, CCTV


    Rail Crane5jpgMobile-Harbor-Crane

    Features

    Rail-Mounted Stability:
    Fixed rail operation ensures precise positioning and consistent performance

    Multi-Purpose Capability:
    Compatible with container spreaders, grabs, and hooks for versatile cargo handling

    High-Capacity Design:
    Lifting capacities from 20 to 50 tons (customizable up to 200 tons) 

    Wide Span Range:
    Rail gauge from 20 to 50 meters, covering multiple rail tracks and truck lanes 

    Continuous Heavy-Duty Operation:
    FEM/ISO duty classification A6–A8 for demanding port applications 

    MAX-AI Intelligence:
    Optional smart systems for enhanced safety, monitoring, and operational efficiency

    Space-Efficient Portal Design:
    Clearance height allows trains, trucks, and conveyors to pass underneath 

    MAX-AI Smart Technology

    The MAXTECH Rail-Mounted Harbour Crane can be equipped with intelligent systems for enhanced safety and operational efficiency:

    Slewing Bearing Wear Detection System

    1. Target Component: Crane slewing bearing

    2. Core Technology: High-precision displacement sensors + PLC intelligent analysis

    3. Functions: Real-time measurement of bearing settlement (wear); automatic wear trend calculation with out-of-limit alarms

    4. Value: Prevents sudden bearing failure, transforming unplanned downtime into scheduled maintenance for your barge crane

    Slewing Bearing Inspection System


    Wire Rope Online Monitoring System

    1. Target Component: Hoisting and spreader ropes

    2. Core Technology: Electromagnetic Non-Destructive Testing (NDT)

    3. Functions: Real-time detection of internal/external broken wires, wear, and corrosion; automatic damage reporting and alerting

    4. Value: Replaces manual inspection, enables non-stop monitoring, and ensures continuous operational safety for your grab crane.

     Wire Rope Online Monitoring System (2)Wire Rope Online Monitoring System (1)

    Anti-Sway & Precision Positioning

    1. Swing Control: Active damping of load swing during slewing and luffing

    2.Fine Positioning Mode: Reduced speeds for precise cargo placement

    3. Benefit: Faster cycles, safer operations, reduced cargo damage

    Heavy Lifting Robot
    – AI Learning & Autonomous Operation

    Core Application Scenarios

    Scenario

    Description

    Ship-to-Ship (STS) Transfer

    Cargo hoisting between two moving ships with real-time compensation for shaking

    Port Loading & Unloading

    Precise control to avoid collisions with docks, cargo ships, and obstacles

    Group Collaborative Work

    Multiple cranes coordinate operations without interference


     Wire Rope Online Monitoring System (2)Wire Rope Online Monitoring System (1)

    Core Functions

    Function

    Description

    Autonomous Operation

    Cranes execute full cycles autonomously with remote supervision

    AI Learning & Route Optimization

    Self-learning algorithms continuously improve paths and cycles

    Computer Vision

    Ensures precise operation through real-time visual recognition

    Edge Computing Chip

    All processing onboard — no high-bandwidth WiFi required

    Certificates and Qualifications

    The MAXTECH Mobile Harbour Crane is designed, manufactured, and tested in accordance with international classification society rules. Certification can be obtained from:

    Classification Societies: BV, CCS, ABS, NK, KR, LR, et.

    Class  society certificates


    Testing and Certification

    Before leaving the factory, the equipment needs to undergo strict tests, including performance tests (lifting, luffing, and slewing movements with rated and overload loads), emergency stop confirmation, manual brake release tests, limit switch confirmation (under no - load conditions), and insulation resistance measurement. The test records of each item will be submitted to users to ensure reliable product performance.

    Company Certifications

    ISO 9001:2015 – Quality Management System

    ISO 45001:2018 – Occupational Health and Safety Management System

    BV Factory Certification – Manufacturing process complies with international standards

     未命名(1)MAXTECH (2)

    About MAXTECH
    MAXTECH is dedicated to providing intelligent, high-efficiency lifting solutions for the global maritime and port industry. With years of engineering expertise and continuous innovation, our barge cranes are trusted by customers worldwide for bulk handling, offshore transshipment, and port operations.

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