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MAXTECH Portal Crane Multi-Purpose Rail-Mounted Portal Crane for Bulk & Container Handling

With autonomous operation & AI swarm collaboration

  1. Multi-Purpose Portal Crane for Bulk & Containers
    Versatile portal crane with quick-change grab and spreader — handles both bulk materials and containers with a single machine.

  2. High-Capacity Rail-Mounted Design
    Wide-span configuration with high-speed drives ensures rapid cycle times and covers multiple handling zones simultaneously.

  3. Heavy Lifting Robot with AI Learning
    Advanced AI enables autonomous path planning, self-optimization, and operational learning — maximizing throughput and consistency.

  4. Comprehensive Safety Systems
    Integrated wire rope monitoring, slewing bearing detection, and load moment protection for maximum reliability.

  5. Globally Certified for Port Duty

    Product Overview

    The MAXTECH Portal Crane is a heavy-duty rail-mounted mobile crane engineered for multi-purpose cargo handling at ports, terminals, and shipyards. Designed to accommodate both grab and spreader operations, this versatile crane seamlessly transitions between bulk material handling and container loading/unloading — delivering exceptional flexibility and productivity in a single machine.

    With lifting capacities up to 50 tons and spans up to 40 meters, this portal crane combines robust mechanical construction with intelligent technology to ensure safe, efficient operation in the most demanding environments.

    portal Crane 4
    Portal Crane9

    Model Ranges

     Technical Specifications (Model MPC 320)

    Parameter

    Specification

    Max. Lifting Capacity

    50 t (under spreader or grab)

    Crane Span (rail gauge)

    20 m – 40 m (customizable)

    Lifting Height (above rail)

    20 m – 30 m

    Lifting Depth (below rail)

    15 m – 20 m

    Spreader Type

    Telescopic (20ft – 45ft) or fixed

    Grab Capacity

    Up to 45 t (depending on material density)

    Duty Classification

    FEM A8 / ISO M8 for continuous heavy duty

    Portal Crane Weight

    Approx. 250 – 450 t (depending on configuration)

    Operating Temperature

    -25°C to +45°C

    Max. Wind Speed (Working / Parked)

    20 m/s / 55 m/s

    Drive System

    Electric – Three Phase with regenerative capability

    Power Supply

    Cable reel or busbar

     

     Operating Speeds

    Mode

    Speed

    Hoisting (full load)

    0 – 50 m/min

    Trolley Travel (with load)

    0 – 120 m/min

    Gantry Travel (with load)

    0 – 30 m/min

    Dual-Mode Operation: Grab & Spreader

    The MAXTECH Portal Crane is designed for seamless transition between grab and spreader operations.

    Grab Mode – Bulk Material Handling
    1. Application: Coal, ore, grain, fertilizers, and other bulk commodities
    2. Configuration: Four-rope grab or hydraulic grab with quick-change system
    3. Optimized Features:
    High-speed closing winches for rapid grab cycles
    Anti-spill technology during slewing
    Grab penetration optimization

    Spreader Mode – Container Handling
    1. Application: Container loading/unloading from vessels, trucks, and trains
    2. Configuration: Telescopic spreader (20ft – 45ft) with twistlock monitoring
    3. Optimized Features:
    Automatic container size detection
    Twistlock engagement verification
    Anti-sway control for precise landing

    Quick-Change System
    1. Tool-Free Changeover: Switch between grab and spreader in minutes
    2. Automatic Mode Recognition: Crane control system automatically configures parameters based on attached tool

    Features

    Dual-Purpose Capability:
    Compatible with both grab (bulk materials) and spreader (containers) — one crane, multiple applications

    Rail-Mounted Portal Design:
    Stable, high-capacity structure with wide span for maximum working area

    High-Speed Operations:
    Optimized for rapid cycle times in both grab and spreader modes

    Pedestal Crane ship crane
    Portalcrane

    Heavy Lifting Robot Capability:
    Advanced AI enables autonomous path planning and operational learning

    Comprehensive Safety:
    Multi-layer protection with real-time monitoring

    Modular Configuration:
    Customizable span, height, and control systems to match terminal requirements

    MAX-AI Smart Technology 

    MAXTECH Portal Crane can be equipped with the MAX-AI Smart System, featuring three core modules that ensure safe, efficient, and intelligent operation.

    Wire Rope Online Monitoring System

    1. Target Component: Hoisting and spreader ropes

    2. Core Technology: Electromagnetic Non-Destructive Testing (NDT)

    3. Functions: Real-time detection of internal/external broken wires, wear, and corrosion; automatic damage reporting and alerting

    4. Value: Replaces manual inspection, enables non-stop monitoring, and ensures continuous operational safety for your grab crane

    Wire Rope Online Monitoring System (2)
    Wire Rope Online Monitoring System (1)

    Slewing Bearing Wear Detection System

    1. Target Component: Crane slewing bearing

    2. Core Technology: High-precision displacement sensors + PLC intelligent analysis

    3. Functions: Real-time measurement of bearing settlement (wear); automatic wear trend calculation with out-of-limit alarms

    4. Value: Prevents sudden bearing failure, transforming unplanned downtime into scheduled maintenance for your barge crane

    Slewing Bearing Inspection System

    Anti-Sway & Precision Positioning

    1. Swing Control: Active damping of load swing during slewing and luffing

    2.Fine Positioning Mode: Reduced speeds for precise cargo placement

    3. Benefit: Faster cycles, safer operations, reduced cargo damage

    Heavy Lifting Robot
    – AI Learning & Autonomous Operation

    Core Application Scenarios

    Scenario

    Description

    Ship-to-Ship (STS) Transfer

    Cargo hoisting between two moving ships with real-time compensation for shaking

    Port Loading & Unloading

    Precise control to avoid collisions with docks, cargo ships, and obstacles

    Group Collaborative Work

    Multiple cranes coordinate operations without interference

    微信图片_20260312141129_923_134
    微信图片_20260312141154_924_134

    Core Functions

    Function

    Description

    Autonomous Operation

    Cranes execute full cycles autonomously with remote supervision

    AI Learning & Route Optimization

    Self-learning algorithms continuously improve paths and cycles

    Computer Vision

    Ensures precise operation through real-time visual recognition

    Edge Computing Chip

    All processing onboard — no high-bandwidth WiFi required

    Certificates and Qualifications:

    The MAXTECH Portal Crane is designed, manufactured, and tested in accordance with international classification society rules. Certification can be obtained from:

    Classification Societies: BV, CCS, ABS, NK, KR, LR, et.

    Class  society certificates

    Testing and Certification

    Before leaving the factory, the equipment needs to undergo strict tests, including performance tests (lifting, luffing, and slewing movements with rated and overload loads), emergency stop confirmation, manual brake release tests, limit switch confirmation (under no - load conditions), and insulation resistance measurement. The test records of each item will be submitted to users to ensure reliable product performance.

    Company Certifications

    ISO 9001:2015 – Quality Management System

    ISO 45001:2018 – Occupational Health and Safety Management System

    BV Factory Certification – Manufacturing process complies with international standards

    ISO Certificate

    About MAXTECH
    MAXTECH is dedicated to providing intelligent, high-efficiency lifting solutions for the global maritime and port industry. With years of engineering expertise and continuous innovation, our barge cranes are trusted by customers worldwide for bulk handling, offshore transshipment, and port operations.
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